Pinch the drive belt together near its center and slide the stationary drive sheave over the crank- shaft. Remove the negative cable from the battery; then remove the positive cable. Pull back rubber boot to access cable adjustment nut. Adjust or replace if neces- sary. Ball joints worn, cracked, or damaged. Keep the spare key in a safe place. Apply light oil to the components using the following list as refer- ence.
Your personal safety depends on!! If the front wheels are not locked or if only one wheel locks, adjustment is necessary. Gradually increase your speed the advanced skill of sharp turns. If the wheels are not locked, it Brake pads Hydraulic Brake The clearance between the brake The hydraulic brake must be prop- must be adjusted set up. Remove the air filter housing cover; then pull the filter out of the housing. Make certain that the vent hose is securely con- nected to the carburetor and the opposite end is always open. Inspect the area around the drain plug for leaks.
Follow this with slight accelera- turns and should only be done af- tion. Brake Systems Although the brake systems have been adjusted at the factory, the brakes should be checked for proper operation. Remove four cap screws securing the stator and source coil; then remove the stator. To close it turn the filler cap 1. Al- automatically as the brake pads tional. Open the movable sheave on the driven clutch assembly with a suitable pry bar or wedge; then remove the drive belt. The producer reserves the right to make price, color, material, specification and model changes without notice.
Tilt the gas tank to drain the gasoline into an appropriate con- tainer; then set it aside making sure it is properly sealed. Once proper adjustment is obtained, tighten the jam nuts. Place the footrest cover into position and secure it to the footrest with the Phillips-head cap screws. Always block the rear the starter motor. Inspect the disc for gouges, grooves, cracks, and warpage.
If an electrical compo- nent needs to be tested for proper function, see Section 5. Using a wire brush, clean the battery posts and cable ends removing all corrosive buildup. Slowly compress the brake lever several times; then while holding slight pressure on the brake lever, open the bleed screw and watch for air bubbles in the hose. The refuelling indicator wipe it with a clean cloth. Turn the adjustment nut counterclockwise to decrease free-play in the cable.
Shut the engine off and allow to stand for 2-3 minutes. Make sure no dirt enters the carburetor. Shock absorber rods bent, pitted, or damaged. Tie rods bent or cracked. Install and secure the cover.
Follow this with slight accelera- turns and should only be done af- tion. Remove the two cap screws securing the brake caliper to the axle housing; then lift the caliper off the disc. Tighten the cover cap screws to specifications see Section 10. Always fill the gas tank in a well- overfilled, gas may leak onto the ventilated area. Remove the protective cap from the bleed screw and connect one end of a clear hose to the bleed screw and direct the other end into a suitable container. Use this number when ordering a replacement key. Repeat step 4 until the brake lever is firm.
Brakelight switch brakelight will illumi- nate with brake lever s compressed. Remove the oil level stick; the engine oil level should be above the illustrated L mark but not any higher than the illustrated F mark. Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. The ignition switch has three posi- Leaving the ignition switch in the tions: 1. Tighten the self-tapping screws snug taking care not to strip the plastic cover.
Install the new bulb by pushing it in and turning it clockwise. Blinker left side and right side 019. If the front wheels lock evenly, adjustment is correct. Park the vehicle on a flat surface. Tighten all nuts, bolts, cap screws, and screws making sure all calibrated nuts, cap screws, and bolts are tightened to specifications see Section 10. Drive Selector Model 4x4 016. Turn the engine off and wait approximately one minute.
High Beam Indicator: speed or heavy load can raise the transmission is shifted into re- A blue light will illuminate when the engine temperature. Steering Components The following steering components should be inspected periodically to ensure safe and proper operation. Remove the seat, front and rear fenders, and left and right floor panels. Remove the engine mounting bracket at the front of the engine and the two mounting cap screws at the rear. When replacing the head- from the wheel, be extremely care- light bulb, do not touch the glass ful not to damage the inner wheel portion of the bulb. Tighten the jam nut to secure the adjustment; then slide the rubber boot back into position.